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熱門關鍵詞:進銷存管理軟件 固定資產管理軟件 

    條碼技術在汽車制造業中的應用

     

     社會背景

      SHEHUIJINGJIDEFAZHANHESHICHANGJINGZHENGDEJIAJU,GEIGONGYESHENGCHANTICHULEYIXILIEDETIAOZHAN。GONGYEHUASHIDAIGONGYESHENGCHANSUOZHUIQIUDEXIAOLV、ZHILIANG、CHENGBENDENGMUBIAO,YIFUYUXINDENEIRONG,DANWEISHIJIANSHENGCHANDECHANPINSHULIANG,YIBUZAICHENGWEIQIYEJINGZHENGLIDEZHUYAOBIAOZHI,CONGCHANPINKAIFADAOCHANPINSHANGSHIDESHIJIAN,ZESHIQIYEYINGDESHICHANGHEGUKEDEGUANJIAN,XINXIYICHENGWEIQIYESHENGCUNFAZHANDEJUEDINGXINGYINSU,QIYEDESHENGCHANJISHUYUZUZHIGUANLIZHENGZAIFASHENGSHENKEDEBIANHUA。


      CHANPINSHENGCHAN(KUCUN、FAHUO、XIAOSHOU、SHOUHOUXINXI)HECHANPINDANJIANXIANGGUAN,YINCIXINXILIANGDA,XINXIFENBUGUANG,XINXILAIYUANFUZA。RUGUOCAIYONGSHOUGONGSHOUJIZHEXIEZILIAO,HUIDADAZENGJIAXINXICAIJIRENYUANHEXINXISHURURENYUANDESHULIANG,JIANGDIXINXIZHENGQUELV。WEILESHIXIANCHANPINGENZONG,SHENGCHANCHANGJIAZAIBUDUANXUNZHAOXINDEJIEJUEFANGAN。


      隨著條碼技術成熟和廣泛應用,條碼能夠快速、高質量打印(如使用Zebra專用條碼打印機);條碼能夠被各類掃描儀快速、準確識別(如使用Honeywell條碼掃描器)。生產廠家采用條碼標識其產品,在生產、庫存、發貨、銷售、售后中采集產品信息,利用計算機網絡收集不同分布的產品跟蹤資料,建立數據采集和跟蹤管理信息系統。


     用戶需求

      MUQIANDABUFENQICHEZHIZAOGONGSIDOUYIJINGSHISHILEERPXITONG,WEILEJINYIBUJIANSHEYIERPWEIHEXINDETONGYIQIYEGUANLIXINXIXITONG,QUANMIANTIGAOGONGSIDESHENGCHANGUANLISHUIPINGHEXIAOLV。YINCI,ZHEXIEGONGSIJIANGXUNQIUYITAOYUERPXITONGXIANGJIEHEGUANLIFANGSHI,BIANYUTIGAOCHEJIANSHENGCHANGUANLI。

      TIGONGERPXITONGJIEKOU,BINGNENGHENFANGBIANDIGONGXIANGERPXITONGZHONGYOUGUANSHUJUXITONGJIEMIANXIANSHIZHIGUANMINGLEBIANYUCAOZUO,FANYINGNEIRONGQUANMIAN,BINGNENGTONGGUOJIEMIANMONICAOZUO,DIAOZHENGMEIRIDESHENGCHANZUOYEJIHUAJUYOUJIAOQIANGDESHUJUTONGJI、FENXI、ZHIBIAO、CHAXUNGONGNENG、XINXICHUANSHUZHUNQUEKUAIJIE。CHONGFENLIYONGTIAOMAXINXIYUAN,SHIXIANLINGBUJIANDEZHUISU。


     系統設計

      ZHIZAOZHIXINGXITONG(MES)WEIYUSHANGCENGDEJIHUAGUANLIXITONGYUDICENGDEGONGYEKONGZHIXITONGZHIJIANDEMIANXIANGCHEJIANCENGDEGUANLIXINXIXITONG。TAWEICAOZUORENYUAN/GUANLIRENYUANTIGONGJIHUADEZHIXINGHEGENZONGYIJIZIYUAN(REN、SHEBEI、WULIAO、KEHUXUQIUDENG)DEDANGQIANZHUANGKUANG。QITIXIJIEGOURUTU:

    工業制造解決方案

     功能結構主要關系:

    1.MESYUERP/MRP-IIGUANXIWEISHUANGXIANGSHUJUJIAOHU。MESJIESHOUERP/MRP-IISHENGCHANZHILINGHECHANPINSHUJUJIPEIZHI,MESXIANGERP/MRP-IIHUIBAOGONGXUBAOGAOHEWANGONGBAOGAO。

    2.MESJIESHOUGONGYESHEBEIKONGZHIXITONGCHANSHENGDEZAIZHIPINSHENGCHANGUOCHENGCANSHU,ZUOWEIZAIZHIPINSHENGCHANDANGANDEYIBUFEN。

    3.CHEJIANPEIZHIHECHANPINSHUJUGUANLIWEIZUOYEGUANLIZHONGZUOYEJIHUAZHIDING、ZUOYEDIAODUXIADADENGTIGONGYIJU。

    4.ZUOYEGUANLIWEISHENGCHANGUOCHENGGUANLITIGONGDIAODUDAN、ZAIZHIPINLAIYUAN,TONGSHITONGGUOSHENGCHANGUOCHENGGUANLIFANYINGSHENGCHANZHILINGHUOZUOYEDIAODUSHENGCHANGUOCHENGXINXI。

    5.CAIJISHUJUWEISHENGCHANGUOCHENGGUANLITIGONGZAIZHIPINSHENGCHANGUOCHENGSHUJULAIYUAN,TONGSHITIGONGBULIANGZAIZHIPIN,GONGWEIXIUGUANLICAOZUO。WEIXIUGUANLITONGYANGZUOWEISHENGCHANGUOCHENGSHUJUTIGONGGEISHENGCHANGUOCHENGGUANLI。

    6.DUISHENGCHANGUOCHENGGUANLIJINXINGGUOCHENGTONGJI,TIGONGZHILIANGGUANLIJINXINGZHILIANGTONGJIHEZHILIANGKONGZHI;DUISHENGCHANGUOCHENGGUANLIJINXINGCUNDANG,WEICHANPINSHUJUGUANLITIGONGCHANPINDANGANCHAXUNHECHANPINLIEBIAOCHAXUN。


     功能

      GONGNENGSHIYITU:

    工業制造解決方案

    1、接收ERP數據

    接收BPCS生產指令:

      MESTONGGUOSHUJUKUGONGXIANGFANGSHIJIESHOUERPANYUEBIANPAIDESHENGCHANZHILING,ZENGJIAXITONGSHENGCHANZHILING,HEXIUGAIMEIYOUSHENGCHANDESHENGCHANZHILING。

      JIESHOUDESHUJUBAOKUOSHENGCHANZHILINGHEQIDUIYINGCHANPINSHENGCHANPEIZHI,ERPXITONGZHONGWUSHENGCHANZHILINGHAO,XUMESXITONGZIDONGSHENGCHENG。

    生產指令數據是: ERP項目號,車型品種、數量,計劃生產日期;

    產品生產配置數據是:項目注釋(包括發動機、車架、車橋、車身等的BPCS項目號或件號及其注釋),臺份用量。

    接收BPCS物料庫存:

      MESTONGGUOSHUJUKUGONGXIANGFANGSHIJIESHOUBPCSWULIAODEYUEKUCUNSHUJU(MEIYUECHUJIESHOUYICI),CISHUJUYONGLAITONGJIWULIAODEYUEJIECUNBAOBIAO。

    接收BPCS零件目錄:

      MESTONGGUOSHUJUKUGONGXIANGFANGSHIJIESHOUBPCSLINGJIANMULUSHUJU,BAOKUOLINGJIANJIANHAO、LINGJIANMINGCHENG、LINGJIANJIAGEDENGXINXI,CISHUJUYONGLAITONGJIWULIAOYUEPANDIANBAOBIAO。


    2、物料準備

    WULIAODEZHUNBEIBAOKUOCHESHEN(KEYIKUOCHONG)ZHUNBEI。CHESHENZHIJIEYOUCHESHENCHANGJINRU,GUZAIZONGZHUANGCHANGJINXINGCHESHENJIESHOU,QIEFENLIANGGEKUFANGCUNFANG,JIANLICHESHENWULIAOZHUNBEIKUCUN(JIANHAO,SHULIANG)。

    物料準備:采集車身的件號,并指定存放的庫房,累計物料庫存。

    物料分配:根據物料準備庫存分配到詳細作業計劃。

    減少物料庫存:生產指令開始作業調度,扣除所需的物料準備庫存。


     3、詳細作業計劃

    XIANGXIZUOYEJIHUABAOKUOZHENGCHEPEITAOZUOYEJIHUAHEDIPAN、NEISHIDANDUZUOYEJIHUA。

    整車配套作業計劃:按照物料準備庫存,編排生產指令的生產數量,分批建立每日詳細作業計劃。

    LEIJISHENGCHANZHILINGYIJINGJIHUASHULIANG。FENPEIWULIAOSHIZHIDINGCHENGBAOFANGJIQIJUTIFENPEISHULIANG,JIANSHAODUIYINGCHENGBAOFANGDEWULIAOZHUNBEIKUCUN。

    FENPEIZUOYEJIHUACHANPINDEVIN。

    底盤單獨作業計劃:編排生產指令的生產數量,分批建立每日詳細作業計劃。累計生產指令已經計劃數量。

    FENPEIZUOYEJIHUACHANPINDEVIN。

    內飾單獨作業計劃:編排生產指令的生產數量,分批建立每日詳細作業計劃。累計生產指令已經計劃數量。


    4、作業計劃排產

    BIANPAIXIANGXIZUOYEJIHUADESHENGCHANSHUNXU。

    ANZHAOJIAGONGZHONGXIN(NEISHI、FADONGJI、DIPAN、ZONGZHUANG)FENJIEZUOYEJIHUA,DAYINSHENGCHANZUOYEJIHUAPAIXUBIAO,TONGZHIGEZUOYEDIAODUDIAN。


     5、作業調度

    JIAGONGZHONGXINZUOYEDIAODUBAOGAO。ANZHAOPAICHANJIHUAJINXINGZUOYEDIAODU,BAOGAOZUOYEDIAODUJINCHENG。JIHUAKEGENJUGEJIAGONGZHONGXINZUOYEDIAODUBAOGAO,QINGCHULEJIEZUOYEJIHUADEXIANGXISHENGCHANZHUANGTAI,KONGZHIZUOYEJIHUADESHENGCHAN。

    NEISHI、FADONGJIFENBIEBAOGAOZUOYEDIAODUWANCHENGSHULIANG。NEISHI、FADONGJISHANGXIANSHI,CAOZUOYUANGENJUSHENGCHANKEDESHENGCHANZUOYEJIHUAPAICHANBIAOANPAISHANGXIANSHUNXU,ZHUGEQUERENSHANGXIANDELEIXING,XITONGJILUSHANGXIANSHIJIAN,BINGJIANSHAOZUOYEJIHUAPICIZHONGDUIYINGXIANGMUDEJIHUASHU。

    DIPAN、ZONGZHUANGZUOYEDIAODUBAOGAOZUOYEDIAODUKAISHISHENGCHANDEZAIZHIPINVIN。DIPAN、ZONGZHUANGSHANGXIANSHI,CAOZUOYUANGENJUSHENGCHANKEDESHENGCHANZUOYEJIHUAPAICHANBIAOANPAISHANGXIANSHUNXU,TONGGUOVINHAODESAOMIAO,JILUSHANGXIANSHIJIAN,XITONGZIDONGJIANSHAOZUOYEJIHUAPICIZHONGDUIYINGXIANGMUDEJIHUASHU。


     6、大屏幕控制

    SHISHIJIANSHIZONGZHUANGJIAGONGZHONGXINDESHENGCHANZHUANGTAI,XIANGDAPINGMUSHUCHUZONGZHUANGJIAGONGZHONGXINDEDANGRIJIHUASHULIANG,WANCHENGSHULIANG;YUEJIHUASHULIANG,YUEWANCHENGSHULIANG,NIANJIHUASHULIANG,NIANWANCHENGSHULIANG。

     

    7、生產過程管理

    SHENGCHANGUOCHENGZAIZHIPINGUANLI,TONGJIZAIZHIPINGONGXUFENBU。

    CHAXUNGEXIANDERENWUWANCHENGQINGKUANG,ZHUNBEIXIAYIRENWU。TONGGUOSHUJUDESHISHICAIJIJIWANGLUOTONGXIN,JISHILEJIEZUOYEJIHUAPICIDEWANCHENGQINGKUANG,WEIXIAYIRENWUZUOZHUNBEI。

    SHENGCHANZHILINGZHIXINGQINGKUANGCHAXUN。TONGGUOXIANGXIZUOYEJIHUADEZHIDING,LEIJISHENGCHANZHILINGJIHUASHU,TIGONGSHENGCHANZHILINGZHIXINGQINGKUANGCHAXUNGONGNENG。

    CHAXUNNEISHI、DIPAN、FADONGJI、ZONGZHUANGGEXIANMEIGECHEWEIDEZHUANGPEIXINGHAO。TONGGUOGESHANGXIANDIANDEZUOYEDIAODUBAOGAO,ANCHEWEISHUNXUXIANSHIGECHEWEIDEZHUANGPEIXINGHAOXINXI,ZHIDAOSHANGXIANSHUDADAOZHENGTIAOXIANDEZONGCHEWEISHU,ZE,XIAYISHANGXIANRENWUZAIZHONGXINJISHU。

    ZHEXIEXINXISHIDONGTAIDE,BAOZHENGSHENGCHANKESUISHICHAKANGEXIANMEIGECHEWEIDEZHUANGPEIXINGHAOXINXI。CHAXUNRI、ZHOU、YUEPANDIANQINGKUANGJILU。XINGHAOWANCHENGSHULIANGFENSHIJIANDUANTONGJI(RI、ZHOU、YUE)。

     

    8、產品數據管理

    CHANPINDANGANCHAXUNJICHANPINDANGANWEIHUGONGNENG。GENJUCHANPINVINHAOCHAXUNCHANPINZHUANGPEIBUJIANBIAOSHI(SNHAO);GENJUBUJIANBIAOSHI(SNHAO)CHAXUNCHANPINVINHAO。


    9、數據采集

    ZAISHENGCHANXIANSHANG、XIAXIANJIBUJIANZHUANGPEIDIANJINXINGSHUJUCAIJI,WEICHANPINGENZONGTIGONGFANGBIAN。

    SHUJUCAIJILIUCHENGTURUXIA:

    工業制造解決方案

    采集流程說明:

    (1)DIPANSHANGXIANCAIJI

    ZAIZHIPINSHANGXIAN。TIAOMADAYINJIGENJUDIPANPAICHANJIHUADAYINZHENGCHEVINHAO,SAOMIAOZHENGCHEVINHAO,XITONGZIDONGSHENGCHENGSHANGXIANXULIEHAO,TONGSHIQUDONGKEZIJI,BADUIYINGDEVINHAOKEZAIDIPANSHANG。XUYAOTONGKEZIJIRUANJIANJICHENG。


    (2)ZHUGUANJIANCAIJI

    ZAIZHIPINZHUANGPEI。CAIJIZHENGCHEVINHAOHEBUJIAN(CHESHEN、QIANHOUQIAO、FADONGJI、BIANSUXIANGDENG)SHIBIEHAO(SNHAO),JIANLIZHENGCHEVINHAOHEBUJIANSHIBIEHAODEDUIYINGGUANXI。


    (3)NEISHISHANGXIAN

    CAIJICHESHENZONGCHENGBIANHAO,XITONGZIDONGSHENGCHENGSHANGXIANXULIEHAO,CONGERGENZONGCHESHENSHANGANQUANJIANDEPICI。


    (4)ZONGZHUANGSHANGXIAN

    CAIJIZHENGCHEVINHAO,CONGXITONGZHONGJIANSUOXIANGGUANXINXI(CHANPINMULUHAO、FADONGJIXINGHAODENG),TONGSHIQUDONGKEZIJIJINXINGMINGPAIHEBIAOPAIKEZI,ANZHAOZONGZHUANGGONGWEIZONGSHUCHULIZAIZHIPINWANGONGXIAXIAN,FAXINXI,QUEDINGDAPINGMUXIANSHI。XUYAOTONGKEZIJIRUANJIANJICHENG。


    (5)ZONGZHUANGXIAXIANFENLIU

    CAIJIZHENGCHEVINHAO,QUFENZHENGCHECESHIFENLIUHEZHENGCHEGAIZHUANG。


    (6)CESHICAIJI

    CAIJIZHENGCHEVINHAO,CONGXITONGZHONGJIANSUOXIANGGUANXINXI,YIBIANZHENGCHECESHIXITONG(QINGHUAZIGUANGGONGYING)JINXINGBIJIAOCESHI。


    (7)DAYINHEGEZHENG

    CAIJIHUOSHURUZHENGCHEVINHAO,CONGXITONGZHONGJIANSUOXIANGGUANXINXI,BINGQUDONGDAYINJIBAXIANGGUANXINXIDAYINZAIHEGEZHENGSHANG。


    (8)JIANDIAOWANGONG

    CAIJIZHENGCHEVINHAO,QUERENCHANPINWANGONG。


    (9)CHURUCHANGCAIJI

    RUCHANG: ZHENGCHERUZONGZHUANGCHANGTINGCHECHANG。CAIJIZHENGCHEVINHAO,JIANLIZHENGCHERUCHANGDANGAN。

    CHUCHANG:ZHENGCHECHUCHANG,ZHUNBEIRUWANSHOUCANGKU。CAIJIZHENGCHEVINHAOHEJIASHIYUANTIAOMABIAOQIAN,JIANLIZHENGCHECHUCHANGDANGAN。


    (10)RUKUCAIJI

    CAIJIZHENGCHEVINHAO,JIANLIZHENGCHERUKUJILU,DAYINRUKUDAN。


     實施效果

    1、 TONGGUOTIAOMASHUJUDECAIJI,TIGAOLEGONGRENDEGONGZUOXIAOLV,TONGSHIJIANSHAOLEYIXIERENWEIJILUSHANGDECUOWU。

    2、 FANGBIANZONGZHUANGCHANGJIHUARENYUANJINXINGPAICHAN,TIGAOLEGONGZUOXIAOLV。

    3、 SHENGCHANGUANLIRENYUANDUICHEJIANXIANCHANGDEZHUANGKUANGNENGGOUJISHIZHANGWO、JISHICHULI。

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